3D, 4D, 5D to re-invent engineering services.
Digitised plant assets for low cost plant upgrades.
Our engineers have adopted SiD…
Safety in design is the core
Millions of safe man hours keep ticking…
our dedicated construction management
team ensure it
Complex projects designed, managed and
commissioned amidst multiple
partners…. we manage these complexities
Capabilities to manage and serve you
through the entire project life cycle
SAFETY – No shortcuts here. It runs
all the way up and down
The construction management of this huge plant with 88 oven chambers meant - Bringing together 11 domestic and international partners.
Interpreting Chinese technology and implementing in Indian conditions, Multiple Indian contractors to be oriented into stringent safety standards & all this managed with no downtime of existing plant.
Dismantling top structural arrangements and brick lining five layers of top coming from a height of 145 meters for a chimney from the outer-side.
Erection of coal conveyor gallery between two coal towers at a height of 54 metres.
Construction of junction house and coal conveyor gallery with 12 metres depth alongside existing coal conveyor.
Installation of large numbers of stainless steel burner pipes, cleaning nozzle pipes in each block of battery within very close tolerance for their locations.
Construction and retrofitting of new cooling tower in by-product area and dismantling of existing cooling tower for clearing front for scrubbers and compressor house.
Construction of cooling tower basin on the roof of process chiller plant.
Construction of 68 metres high quenching tower wall along with refractory work and installation of de-dusting nozzles at 58 and 43 metres inside the quenching tower.
There were several other challenges especially on account of retrofitting a large facility upgrade with no downtime. These challenges were addressed with innovative solutions which have now become benchmark practices for such a facility erection. The Construction Service unit helped to commission the plant in record time and in concurrence with international safety standards.
In a changing landscape, customers increasingly require short project cycles, value additions and cost efficiencies. There is also a need for both Capex an Opex related services with focus on asset sweating. Clients require us to partner them in driving their optimization programs.
Tata Consulting Engineers is geared to provide integrated engineering consultancy services using high end digital engineering suites. New digital tools converge with engineering domain expertise to provide a new line of services that provide incredible value to customers.
Multi-dimensional digital engineering suites are used for integrated plant design, buildings, urban planning and complex infrastructure projects such as Nuclear Plants, Power Plants, Chemical Plants, Water Distribution Systems, Waste management Systems, Towns, Hospitals, Buildings and Smart Cities.. 3D, 4D, 5D Digital Engineering typically involves Conceptualization, Modeling, Design, Detail engineering, Clash and Interference Checks and Time and Resource Simulations.
Modularisation solutions specific to each industry sector
3D Modelling and walkthrough
4D Construction simulation for clash detection, construction sequencing, safety management
What-if scenario planning
Analytics, system engineering, condition monitoring
Plant efficiency and controls
Sensor-based plant/factory intelligence
Asset Refurbishment & retiring asset management
We have multi-disciplinary talented pools of specialist engineers who are equipped with digital tools to provide cutting-edge technology-enabled engineering services. Our delivery models are flexible and fashioned to clients’ unique needs. We deliver services through a combine of – Dedicated engineering centres for large scale delivery Virtual delivery systems On-site and off-site combine to converge multi-disciplinary talent Cost efficiencies resulting from digitally-enabled engineering solutions
Digital solutions help move the cost component and efforts to the design and planning stage such that construction costs escalation due to design clashes and need for iterations at this critical stage can be avoided. Short project schedules as design iterations are reduced Clashes during construction which is the major cause for cost escalation is arrested 4D simulation helps with project and construction sequencing in complex projects Error-free implementation and accurate cost estimation Plants data generated using digital tools make asset modernization and retiring asset management a cost effective process Asset modernization in real-time with minimum downtime