Resources – Mining & Metallurgy

Building a better tomorrow, today.

Tata Consulting Engineers Ltd (TCE) established the Metal & Mining (SMM) business unit in the year 2005, catering to the industry’s increasing requirement in the ferrous and non-ferrous metals segment. TCE is among the leading players in this industry segment providing one stop solutions for its valued customers from mines to metal manufacturing and processing. TCE’s vast experience in the mining sector serves as a closed-loop solutions outfit, including metals processing, ancillary infrastructure and raw material management, right from exploration planning.

TCE has proved its mettle in bringing world-class solutions across the steel, metals and mining industry. The wide array of sector specific services combined with international marquee clients, that the company has served makes the MM business unit a niche player in the industry.

Our Expertise

Iron & Steel
Mining & Beneficiation of Ferrous & Non Ferrous
Smelting & Processing
Geology & Mine Planning
Mineral Processing & Beneficiation
Material Handling

Mining & Metallurgy

Industries We Serve

TCE provides Pit to Port Engineering and Project Management Services for Coal, Iron, Zinc, Copper, Bauxite, Gold & Diamond.

Concept, Sourcing & Design, Planning of Mine Layout, Infrastructure, Auxiliary Service Facilities, Water Management, Capital & Operating Cost, and Financial Analysis.
Open Cast Mining: Pit Optimisation and Scheduling, Determination of Pit Geometry, Ultimate Pit Slope, Dump Slope & Slope Stability Analysis, Life of Mine Plan, Bench Plans, Dump Plans, Selection of Mining Technology and Equipment Selection, Haul Road Design, Drill – Blast Design
Underground Mining: Selection of Mining Method, Design and Location of Shaft/Incline, Underground Panel Layout and Design, Equipment Selection, Drill – Blast Design, Ventilation Design and Underground Mine Transport, Support Design, Subsidence Prediction
Planning of Overall Layout, Engineering of Plant & Non-Plant Buildings & Architectural Designs, Roads, Hydrology & Hydrological Studies, Water Sourcing Engineering, Power Sourcing & Reticulation
Exploration (All Technical Support), 3D Modelling, Resource Estimation, Geotechnical Analysis, Hydrogeological Analysis, Ground Preparation, Mine Development Strategy

Aluminium, Zinc, Copper & Rare Earth Metals

Coke Sinter Iron Making, Steel & Ferro Alloys, Rolling & Finishing Mill

Ferrous: Raw Material Handling, Iron Making (Blast Furnace, Sinter/Pellet/Die Making, Coke Oven & By-Product Plant, Lime Calcining), Steel Making & Ferroalloys Plant, Rolling Mills – Flats & Long, Coating & Finishing
Non-Ferrous: Raw Material Handling, Alumina Refinery Smelting, Rolling/Fabrication, Zinc Processing
Shared Services and Utilities for Steel Metals & Mining
Modernisation Solutions through Plant Asset Digitisation

Mineral Beneficiation: Technical Support for Sampling and Lab Analysis, Simulation, Scale Up & Flow Sheet Development, Mass & Water Balance, Process Control Engineering, P&ID, Equipment Sizing & Selection, Layout Engineering, CAPEX & OPEX, Process Audit & Performance Optimisation Studies

Material Handling: Crushing & Screening, Storage Yards, Conveying Systems, Unloading, Stacking, Storage & Reclaiming System, Proportioning, Blending & Recycling, Truck Loading Systems, Rapid Load Out System, Ship Loading & Unloading Systems